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Shanghai Huizhan Experimental Equipment Co., Ltd
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Large scale juice beverage production line

NegotiableUpdate on 01/21
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Overview

Rated production capacity of large-scale juice beverage production line: sterilization temperature is pasteurization High temperature sterilization, and can be adjusted according to actual needs. The equipment adopts real-time PID constant temperature control technology, which enables accurate temperature control in the entire temperature range of 60-140 degrees, and the sterilization display shows precise temperature control; 0.5 ℃, adjustable outlet temperature

Product Details

  Large scale juice beverage production lineEquipment parameters:

Equipment capacity: 3L~5000L
Sterilization machine system: 3L~5T (equipment customized according to customer requirements)
Allocation system: 3L~5T (equipment customized according to customer requirements)
Homogenizer system: 3L~5T (equipment customized according to customer requirements)
Vacuum Degassing Machine: 50~6T/h
Aseptic filling machine: 2ml~2000ml (customized according to customer requirements)
CIP system: 5~6000L
Spray coding machine system: Customized according to customer requirements
Labeling system: Customized according to customer requirements
Elevator: Customized according to customer requirements
Linear conveyor belt: Customized according to customer requirements
Cover: Customized according to customer requirements
Screw cap: Customized according to customer requirements
Packing: Customized according to customer requirements
Whole line PLC control Design according to customer requirements
Equipment installation: The manufacturer includes on-site installation, debugging, and training
 



1. Material Description: In addition to electrical configuration and soft connections, the overall frame and housing are made of high-quality 304 stainless steel, with 316L contact material. The preheating pipeline, sterilization pipeline, and cooling pipeline are all seamless high-quality stainless steel
Technical description: The equipment can quickly sterilize hot and cold materials in a very short period of time, including the heat recovery section, preheating section, sterilization holding section, and cooling section. The entire sterilization process is fully automated, and the human-machine interface can flexibly set the sterilization temperature. The fluctuation of sterilization temperature during production should not exceed 0.5 ℃. Equipped with a pressure multifunctional tank, it buffers materials and material reflux during production, and can be used as a CIP cleaning tank after production is completed. The device adopts configuration, with simple and convenient operation, set sterilization parameters, and one click operation. Automatically complete the sterilization process without the need for manual intervention. Equipped with CIP \ \ \ SIP system, the pipeline undergoes high-temperature sterilization treatment at 130 ℃ before production, and all joints and connection points of the sterilization machine pipeline are sterile protected. It also has a built-in heat recovery system.
Fully automatic and manual dual operating system: Fully automatic: set various operating parameters before production, one click operation; Manual: Used for equipment operation training and other special requirements. Other features: The equipment comes with manual cleaning of the pipeline shell side to prevent scaling of the heat exchange tubes. Pipeline emptying system to prevent the sterilization machine pipeline from freezing and cracking.
Basic parameters: Processing capacity: 500L/H Sterilization temperature: 80-140 ℃ (adjustable) Sterilization time: 60S, 120S (can be segmented according to requirements) Sterilization pressure: ≥ 1.2MPa Material outlet temperature: 60-85 ° C (automatically adjustable)
Furnace body insulation material material: 50MM insulation rock wool: boiler packaging material cold-rolled plate with baking paint; Boiler base: made of carbon steel material; communication; Schneider Electric, PLC control, water level controller: CKC; 6. Product performance characteristics: If the boiler water volume is less than 30L, the boiler does not need to be inspected annually. The boiler is easy to use and maintain. Adopting a new type of thermal insulation material, the water level alarm uses stainless steel as the electrode rod and polytetrafluoroethylene as the insulation material. It is inserted from above and is not easy to get dirty. The water level monitoring function is real-time: equipped with an electronic water level detection device to monitor the boiler water level in real time. Water shortage protection: When the boiler is short of water, the electric heating tube control circuit should be cut off in a timely manner to prevent dry burning and damage to the boiler. At the same time, the controller will issue a water shortage alarm indication. Multiple safety protections such as overpressure and extremely low water level.
  Rated production capacity of large-scale juice beverage production line
The sterilization temperature is pasteurization High temperature sterilization, and can be adjusted according to actual needs. The equipment adopts real-time PID constant temperature control technology, which enables accurate temperature control in the entire temperature range of 60-140 degrees, sterilization display temperature control precision of ± 0.5 ℃, and adjustable outlet temperature
Increase the sterilization time by 60-120 seconds, and can be adjusted and formulated according to actual needs
Pressure: 8bar
Backup SIP function and online CIP function
Design power of around 55KW
The whole machine frame is made of high-quality SUS304 stainless steel, and the pipe fittings in contact with the material are made of SUS316 stainless steel
The whole machine is equipped with imported overpressure relief valve/imported backpressure reducing diaphragm valve and three-way steering valve
1 set of tubular preheating, 1 set of heater, and 1 set of cooler
Sleeve material: SUS304L seamless stainless steel tube, food grade
Supporting 48K steam generator
By particles: 1mm in size
Power supply: 3-phase 380V
Service Commitment:
After receiving a call from the user, the after-sales service department will provide a clear response within 2 hours. If there is a malfunction during the "three guarantees" period of the product, we will send professional personnel to the user's site within 48 hours of receiving the notice for handling, and unconditionally replace the * components.
Our marketing service personnel will sincerely and patiently accept all the suggestions and opinions you put forward, and quickly, accurately, and in detail answer all the questions you raise.
3. Under the condition of standardized installation and correct use, the products provided by our company have a "quality warranty of one year" from the date of installation, commissioning, and operation. During the warranty period, if there are any quality problems with the products under normal use conditions, our company will provide "three guarantee services" free of charge.
4. We provide lifelong follow-up services to users who provide products, and conduct periodic follow-up visits or follow-up surveys to timely grasp and solve any problems that users may encounter during product use,
5. Provide unconditional lifetime supply of spare parts at competitive prices.