CIP cleaning system

Including container bodies, pipelines, pumps, filters, and the entire production line, without the need for manual disassembly or opening, a certain temperature of cleaning solution is sprayed and circulated through a closed pipeline on the inner surface of the equipment within a predetermined time to achieve the purpose of cleaning. CIP cleaning, also known as cleaning positioning or positioning cleaning. On site cleaning refers to the method of using high-temperature, high concentration cleaning solution to apply strong force to equipment and devices without dismantling or moving the equipment, to clean the contact surfaces with food and requirements

Equipment structure

The CIP online cleaning system mainly consists of single or multiple cleaning solution storage tanks and pipelines, distributors, booster pumps, reflux pumps, pneumatic control valves, acid-base metering pumps, plate heat exchangers, temperature controllers, conductivity detectors, liquid level controllers, PLC touch screens, and control cabinets. The fully automatic single loop CIP system adopts a three tank square joint structure and plate heat exchanger for online heating. The acid tank, alkali tank, and hot water tank are all 2000L double-layer fully enclosed tanks, with stainless steel SUS316L inner liner plate. The acid tank is equipped with a stirrer; The concentrated acid and alkali tanks are 100L stainless steel tanks made of stainless steel SUS316L. The CIP system is connected to all processing equipment in a cyclic cleaning circuit, and the system adopts fully automatic control. Concentrated acid and alkali are automatically pumped into the acid tank and alkali tank using a diaphragm valve The design of personalized human-machine interface has achieved comprehensive automation of operation control

working principle

According to the adjustable program settingsCIP cleaning systemAutomatic configuration of cleaning solution, through pneumatic control valve and booster pump, reflux pump to complete the entire cleaning process of conveying and circulating cleaning, discharge, and recovery of cleaning solution. The control system composed of conductivity, temperature controller, acid-base metering pump, and PLC touch screen has achieved automatic online cleaning. It can detect and record the time, flow rate, and conductivity of each cleaning program, print and output them, and ensure that the temperature and concentration of the cleaning solution are automatically constant during the corresponding cleaning process. The system cleaning structure has a conductivity meter for automatic detection and display.

Features of the equipment

1. Compact design, easy installation, maintenance, and debugging; All pneumatic and electrical components are made of imported materials, with stable and reliable performance. The modular structure composed of functional blocks allows for manual control, automatic selection, and touch screen prompt operation, making it intuitive and easy to understand.

2. Remove drug residues, prevent microbial contamination, and avoid interference between batches;

3. Comply with GMP requirements and verify the cleaning process;

4. Can rationalize production plans and improve production capacity;

5. Following the programmed steps can effectively prevent operational errors, improve cleaning efficiency, reduce labor intensity, save labor, and improve drug quality compared to hand washing operations;

6. Reduce cleaning costs and minimize the consumption of water, cleaning agents, and steam;

7. Can increase the service life of machine components;

8. Safe and reliable, the equipment does not need to be disassembled;

9. One of the prerequisites for hygiene standards in drug production is the elimination of cross contamination of active ingredients and foreign insoluble particles. Reduce or eliminate contamination of drugs by microorganisms and heat sources. The product has the characteristics of high automation, easy operation, and reasonable price.