Equipment for extracting and concentrating traditional Chinese medicine

The equipment for extracting and concentrating traditional Chinese medicine is simply to extract the essence of traditional Chinese medicine by using the extraction equipment. The components of traditional Chinese medicine extraction equipment can be divided into extraction tanks, condensers, coolers, separators, filters, and pneumatic control systems for slag gates. It can be designed and manufactured according to the different process requirements of users. For more detailed information on traditional Chinese medicine extraction equipment, please refer to the reference materials below the article. Traditional Chinese medicine extraction equipment is widely used in industries such as traditional Chinese medicine, plants, food, biology, and light chemical industries for atmospheric pressure, pressure, pressure reduction, extraction, warm soaking, hot reflux, forced circulation, percolation, separation of aromatic oils, and recovery of organic solvents.

Equipment for extracting and concentrating traditional Chinese medicinefeature

1. Composed of tubular heater, evaporator, condenser, oil separator, oil collector, liquid pump, metering tank, liquid storage tank, filter, vacuum pump, distribution cabinet, etc. The extraction tank and evaporator top steam outlet are both equipped with demisters. Units without steam heating can be equipped with a thermal oil heating system.

2. It can perform hot reflux cycle extraction, concentration, conventional extraction, concentration, water precipitation (alcohol precipitation), percolation and other operations.

3. Can work under negative pressure, normal pressure, and positive pressure conditions. Suitable for water extraction, alcohol extraction, or solvent extraction, in compliance with pharmaceutical GMP and food HACCP requirements. The water extraction temperature can reach 40 ℃, suitable for low-temperature fresh product extraction and concentration.

4. The unit has great advantages in multifunctionality, high efficiency, energy saving, and wide operating range. In terms of overall performance. It is a pilot equipment for natural plant medicine extraction. Specially suitable for use in research institutions, colleges, factories, laboratories, or for the extraction and concentration of valuable drugs, or for low-temperature extraction and concentration of fresh plant products. It can also be used in the extraction and concentration of animals and marine organisms. Such as bone broth, kelp juice, chili oil, mushroom juice, powder, etc. Aromatic substances can also be extracted. Such as fresh osmanthus oil, etc. The unit has been successfully applied in factories and universities.

5. The equipment has successfully entered the foreign market due to its versatility, good performance, compact structure, and excellent processing. Specially suitable for use in factory laboratories, research institutions, colleges and universities, or for the extraction and concentration of valuable drugs.

6. The peripheral only requires water and electricity, occupies a small area, effectively shortens the experimental time, is controlled by a central controller, is easy to operate, and has a high degree of automation.

7. The selection of materials for the unit equipment is excellent, using dynamic extraction and concentration, with high efficiency and electric heating method; The tank is equipped with a CIP cleaning system.

8. It can control and display the extraction and concentration temperature, with an arc-shaped design, no heating or cleaning dead corners of the material, and complete discharge.

9. Three layer insulation, open structure; 300 mesh polished inner and outer welds, made of SUS304 material.

10. Conventional extraction and ultrasonic extraction are optional for the extraction part: the physical and cavitation effects of ultrasonic waves can promote the breaking or deformation of plant cell tissues, and the vibration, acceleration impact, and sound pressure shear equivalent stress between solute particles are strengthened, resulting in the formation of high-temperature and high-pressure local points in the material. At the same time, the TS-NS series extraction and concentration unit adopts a concentrated energy ultrasonic generator and frame stirring, allowing large volumes of Chinese medicinal materials to fully contact the ultrasonic probe, accelerating the uniform precipitation of active ingredients in the raw materials, and significantly improving the extraction rate compared to traditional processes. Ultrasonic extraction is a room temperature extraction method that effectively reduces the loss of thermosensitive components.

11. Nanomembrane technology materials with strong selectivity for impurity separation

12. Greatly reduce solvent consumption, lower explosion-proof rating, and improve production safety

13. Concentrated at room temperature without damaging heat sensitive components, capable of desalination and ash reduction, while also saving energy and reducing consumption

14. The cross flow operation mode of the feed liquid does not require the addition of filter aids, which can solve the problem of pollution and blockage

15. Pure physical process, no chemical reaction, does not change the medicinal ingredients

16. The product quality has been greatly improved, which can reduce the dosage and minimize adverse reactions

17. Simplify processes, shorten cycles, and improve production efficiency

18. Advanced modular design, easy replacement of membrane materials, and simple operation

19. Automated control, design online regeneration cleaning and sewage discharge, reduce labor intensity, and achieve clean production

20. Scope of application of equipment for refining and concentrating traditional Chinese medicine extracts: pre concentration of traditional Chinese medicine extracts, concentration of traditional Chinese medicine oral liquids, improvement of clarity and solubility of traditional Chinese medicine granules, refining of traditional Chinese medicine injection reserve liquids, clarification of medicinal wine and health wine

Principles of Traditional Chinese Medicine Extraction Equipment

1. Such as water extraction: Water and traditional Chinese medicine are loaded into the extraction tank, and the interlayer heat source is started. After the tank boils, the supply of heat source is reduced, and the boiling inside the tank is maintained. The maintenance time depends on the extraction pharmacological process. If closed extraction is required, cooling water is given to cool the steam vapor and return it to the extraction tank, maintaining circulation and temperature.

2. Like alcohol extraction: First, add the medicine and alcohol into the tank, which must be sealed. Steam the interlayer heat source, turn on the cooling water to reach the required temperature in the tank, and reduce the supply of heat source. Then, let the rising vapor state alcohol pass through the condenser and become liquid alcohol for reflux. In order to improve efficiency, a pump can be used to force circulation, so that the medicine is sucked out from the lower part of the tank through the pump and then imported back into the tank from the upper part of the cylinder, relieving local channeling.

3. Oil extraction: First, add the traditional Chinese medicine containing volatile oil and water into the extraction tank. Open the circulation valve of the oil separator, adjust the bypass reflux valve, and open the supply heat source valve. When the volatilization temperature is reached, turn on the cooling water for cooling. The cooled liquid should be kept at a certain height in the separator to separate it, and then use the oil-water separator alternately.

4. Recycling alcohol: Add alcohol to the cylinder, open the cooling water for steam, and then open the recycling valve.