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Herner Trading (Dalian) Co., Ltd

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ZIRBUS freeze-drying machine from Germany

NegotiableUpdate on 01/06
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Place of Origin

Overview

Herner Supply, the German headquarters directly purchases the German ZIRBUS freeze-drying machine VaCo2 series, with nearly 30 years of experience in imported industrial products, original products, support for selection, and provides you with one-on-one solutions: stable delivery time, quotation, and excellent price. We have 8 offices in China to provide relevant after-sales services.

Product Details

Herna SupplyZIRBUS freeze-drying machine from GermanyVaCo2

Herner supply, direct procurement from German headquartersZIRBUS freeze-drying machine from GermanyVaCo2 series, with nearly 30 years of experience in imported industrial products, original products, supports selection, and provides you with one-on-one solutions: stable delivery time, competitive pricing, and 8 major offices in China to provide relevant after-sales services.




Company Profile

ManufacturerZIRBUS Technology GmbHHe is the founder of freeze-drying technology in Germany, founded in 1984 and headquartered in Bad Grund. The company has been focusing on the research and development of freeze-drying systems for more than 40 years. It is a company that applies nitrogen cooling technology (-80 ℃ level) to laboratory freeze-drying equipment. Its factory achieves 100% independent production of core components (compressors, cold traps, etc.). Our products have passed ISO 9001 certification and FMP-FDA compliance verification, serving the global pharmaceutical, biotechnology, and food science fields. Our clients include top companies such as Pfizer and Nestle.




Product Type

VaCo2 belongs toLaboratory desktop freeze dryer series, ZIRBUS core products are divided into four categories:

1. Laboratory Basic Type(VaCo 2/5/10, suitable for small batch research and development)

2. Pilot scale amplification system(Sublimator 5-25, freeze-drying area 0.2-1.0m ²)

3. Industrial food grade(Freeze dried area ≤ 90m ², ice capacity 1200kg)

4. Customized modules(Organic solvent specific/sterile isolation chamber)




Main models

The VaCo2 series includes two sub models:

1. VaCo 2-50Standard low-temperature type (low-temperature -55 ℃, cold trap -50 ℃)

2. VaCo 2-80Deep freezing type (low temperature -85 ℃, cold trap -80 ℃)

3. add-on suite

1. 6-position stainless steel manifold (compatible with ampoules)

2. Transparent freeze-drying chamber (Ø 200 × 360mm, 8 external bottle positions)




Product Introduction

VaCo2 achieves efficient sublimation drying through nitrogen cooling technology and modular cold traps:

core structure

oCold trap systemVertical stainless steel coil (volume 5.7L, Ra ≤ 0.8 μ m electrolytic polishing)

oRefrigeration unitAir cooled compressor (fluorine free environmentally friendly working fluid, GWP<1)

ocontrol moduleMicrocomputer touch screen (real-time display of temperature/vacuum curve)

oMaterial standardsFull 316L stainless steel contact surface (resistant to acid and alkali corrosion)

·

working principle
After pre freezing the sample, place it in a cold trap and use a vacuum system (maximum vacuum ≤ 0.01 mbar) to directly sublime the ice crystals; The nitrogen cooling technology improves the refrigeration efficiency by 30% compared to traditional Freon refrigeration, and the ice capture rate reaches 140g/h. The drying process supports programmed temperature control (PID algorithm) to avoid sample collapse.

Technical Specifications

parameter

VaCo 2-50

VaCo 2-80 (comparison)

Freezing performance



Cold trap low temperature

-50℃

-80℃

Maximum ice condensation capacity

3 kg

3 kg

Freeze drying efficiency

2 kg/24h

2 kg/24h

temperature control accuracy



Temperature control range of sample partition

-40℃ ~ +60℃

-40℃ ~ +60℃

temperature uniformity

±1℃

±1℃

structural characteristics



Cold trap volume

5.7 L

5.7 L

vacuum system

Two stage rotary vane pump (limit 0.01 mbar)


environmental adaptability



Power Specifications

230V/50Hz

230V/50Hz

Protection level

IP54 (operation panel)

IP54

certification standard

CE/FMP-FDA

CE/FMP-FDA

·




Advantages and Features

1. Breakthrough in drying efficiency

oNitrogen cooling technology has a cooling rate 40% faster than traditional compressors (only 25 minutes at -80 ℃), and a freezing rate greater than 140g/h

oThe design of the cold trap coil increases the effective surface area by 50% compared to plate heat exchangers, and the ice capture capacity is increased to 3kg (the industry average for cold traps of the same volume is 2kg)

2. Wide compatibility of samples

o-80 ℃ deep freezing supports organic solvents (such as tert butanol) freeze-drying to avoid eutectic point collapse

oTransparent freeze-drying chamber (optional) for real-time observation, with a partition spacing of 55mm that can be adjusted to fit different containers

3. Innovation in Intelligent Control

oMicrocomputer stores 50 sets of program formulas and supports RS232 data export (compliant with 21 CFR Part 11 audit trail)

oVacuum sensor automatically triggers defrosting, saving 90% time compared to manual defrosting

4. guarantee

oAll stainless steel flow channels have passed ECOLAB certification, with endotoxin release<0.001 EU/mL

oSilicone free sealing design (made of fluororubber material) to avoid contamination of biological samples




Main applications

1. Biopharmaceutical R&D

oDevelopment of monoclonal antibody freeze-dried powder (-80 ℃ cryogenic retention of protein activity, residual moisture ≤ 1%)

oPre freezing of vaccine adjuvants (with a temperature control accuracy of ± 1 ℃ for the partition to avoid phase separation)

2. Food Science Innovation

oProbiotic freeze-drying protection (nitrogen cooling to prevent ice crystal damage to cell membrane)

oTruffle flavor preservation and drying (real-time monitoring of color changes in transparent warehouse)

3. Preparation of nanomaterials

oFreeze drying of liposome nanoparticles (0.01 mbar vacuum suppression of aggregation)

oSolvent removal of metal organic frameworks (MOFs) (compatibility with tert butanol)

4. Cultural heritage protection

oAncient book water immersion rescue (partition+40 ℃ gradient heating drying to prevent paper brittleness)

oPreservation of archaeological biological specimens (capturing volatile degradation products in cold traps)




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