Packing weighing, over loading, missing loading, alarm, re inspection scale, inspection scale, belt scale

On the production line of baked goods such as bread and pastries, there are inevitably omissions in the high-speed packing process: a whole bag of toast and a whole box of cookies are forgotten on the production line, resulting in a shortage of weight in the entire box of products. The customer complaints caused by such low-level errors have a particularly serious impact on the brand image. Jiangsu Jutian Weighing Equipment Co., Ltd. focuses on the quality checkpoints before the bread factory leaves the factory, and has launched the "Box Weighing Quality Inspection Alarm and Re inspection System", which uses precise weighing technology to label each box of your products with an intelligent label of "complete and flawless".

The Achilles' heel and giant solution in the packaging process of the bakery:

Pain points: low efficiency of manual retesting and easy fatigue

On the high-speed assembly line, relying on the naked eye to count the large number of products with different specifications inside the box is not only inefficient, but also prone to missed inspections due to visual fatigue.

Giant Sky Solution: The Giant Sky Box Inspection Scale accurately weighs the entire box of products at once, compares it with the preset standard box weight, and instantly determines whether the quantity of products in the box is complete. This is a non-contact, efficient, and zero omission detection solution that replaces unreliable manual visual inspection.

Pain point: Challenges brought by packaging diversity

The bakery has a rich product line, and the boxes may contain bagged bread, boxed pastries, gifts, etc. of different specifications, resulting in frequent changes in standard box weight.

Giant Sky Solution: The system has powerful product formula management functions. It can pre store hundreds of box types and their corresponding standard weights, upper and lower limit tolerances. When switching products, the operator only needs to call the corresponding formula with one click on the touch screen, and the system automatically switches the detection parameters, making it easy to deal with frequent production changes and greatly improving the convenience and accuracy of operation.

Pain point: Lack of real-time interception and alarm mechanism

Even if problems are discovered, if they cannot be intercepted immediately, problematic products will still enter the market.

Giant Sky Plan: Once the box weight is detected to be below the lower limit (indicating missing items), the equipment will immediately activate the sound and light alarm to clearly alert the operator. At the same time, the system can automatically trigger the removal device (such as push rod, diversion baffle) to automatically remove the unqualified boxes from the main line and enter the re inspection station, ensuring that every box of products leaving the factory is intact and error free.

The unique advantages of customized retesting scales for Giant Sky:

High precision and high stability: Based on the precision sensor technology and professional filtering algorithm of the Giant Sky 919 R&D Center, even in the vibration environment of the production line, high-precision weighing of ± 5g~20g (adjustable according to the box weight) can be achieved, accurately identifying the weight difference of a missing bag or box of products.

Durable and hygienic design: The contact parts can be made of stainless steel material, with a stable overall structure that meets the hygiene requirements of the food industry and can withstand long-term testing in the workshop environment.

Data recording with clear responsibilities: All inspection data is automatically recorded, and detailed reports are generated for when, which batch, and how many boxes were rejected due to weight non-compliance. This not only facilitates quality traceability, but also provides a scientific basis for assessing the performance of packing stations and optimizing management.