Babao Congee Factory raw material mixing proportioning anti fool and error proof intelligent scale

In the production process of cookies, the accuracy of raw material ratios directly determines the taste, quality, and consistency of the product. Small deviations in raw materials such as flour, sugar, oil, additives, etc. can lead to the scrapping of the entire batch of products, causing huge economic losses. The JDT-AO919-A35 intelligent anti mistake ingredient electronic scale developed by Juding Tianheng for biscuit factories provides reliable ingredient solutions for biscuit production enterprises with its precision and intelligent anti mistake function.

High precision weighing ensures precise formulation

Using high-precision sensors with an accuracy of up to 1/15000 and an internal resolution of 600000, even trace amounts of food additives can be accurately weighed. Whether it is dozens of kilograms of flour or a few grams of essence, it can achieve stable and reliable weighing to ensure that the raw materials of each batch of products are prepared according to the standard formula.

Intelligent error prevention system to eliminate ingredient errors

The system supports multiple recipe storage and can preset the raw material ratios for various types of cookies, including raw material names, codes, standard weights, and upper and lower limit ranges. In the process of ingredient preparation, once overweight or underweight occurs, the system will immediately sound and light an alarm, and the screen display area will turn red (overweight) or yellow (underweight), with green indicating qualification. This intuitive visual prompt allows operators to detect and correct errors in a timely manner, effectively preventing ingredient errors.

Multiple ingredient modes to improve work efficiency

Supports four weighing modes: manual accumulation, automatic accumulation, unloading automatic accumulation, and scanning accumulation, to meet the needs of different process stages. Especially in production environments that require frequent formula changes, the corresponding formula can be quickly retrieved by scanning the code, significantly reducing setup time and improving production efficiency. The system can also be set to only record qualified or unqualified data, achieving more refined production management.

Complete data traceability to ensure quality control

Each ingredient operation will automatically record detailed information, including time, operator, formula name, raw material code, actual weight, etc. The data can be exported to Excel format through a USB flash drive for quality analysis and production traceability, meeting the requirements of food safety management systems such as HACCP and ISO22000.

Professional customized services to meet production line needs

We can customize weighing platforms of different sizes and materials according to the actual needs of the biscuit factory (all stainless steel structure, in compliance with food hygiene requirements), and can also choose external devices such as printers, barcode scanners, alarm lights, etc. Support multiple communication protocols such as TCP/IP and RS232, easily integrate with enterprise ERP systems, and achieve real-time synchronization and management of production data.

Tweet 2: Building an Intelligent Biscuit Production Line - Intelligent Error Prevention Ingredient Scale Helps Upgrade the Baking Industry

With the increasing demand of consumers for food quality and the intensification of market competition, biscuit production enterprises urgently need to improve the precision and intelligence level of the production process. The JDT-AO919-A35 intelligent anti error ingredient electronic scale from Juting Tianheng integrates precise weighing, formula management, error prevention alarm, and data tracing, providing a complete intelligent ingredient solution for biscuit production enterprises.

Accurate weighing: the foundation of quality assurance

The high proportion of raw material costs in biscuit production directly affects product quality and cost control due to the accuracy of proportioning. JDT-AO919-A35 adopts industrial grade high-precision sensors to ensure stable weighing performance in various production environments. Whether it is the flour and sugar required for tough cookies, or the oil and milk powder required for crispy cookies, precise measurement can be achieved, providing a solid foundation for product consistency.

Intelligent error prevention: building a worry free production environment

The system has a comprehensive error prevention mechanism: upper and lower limits for each raw material can be set in formula management; Real time monitoring of weight changes during the ingredient preparation process; Immediately report and record any abnormal situations. At the same time, supporting the mode selection of 'only record if qualified' or 'only record if unqualified' makes quality management more flexible and efficient. These features greatly reduce the risk of human error and are particularly suitable for production environments with a large number of novice operators.

Flexible adaptation: meeting diverse production needs

There are various types of biscuit products, from soda crackers to sandwich biscuits, from children's biscuits to nutrient fortified biscuits, each with unique formula requirements. The system supports the storage and management of up to hundreds of formulas, with simple and fast switching. Batch import and export of recipe data can be done through a USB drive, greatly facilitating the updating and maintenance of recipes.

Data management: moving towards intelligent manufacturing

Equipped with complete communication interfaces, supporting TCP/IP, RS232 and other communication methods, it can achieve seamless integration with management systems such as MES and ERP. After selecting 4G IoT modules, remote data transmission and cloud storage can be achieved, providing strong support for digital management of enterprises.

Professional customization: tailored to the actual production situation

We are well aware that the production environment and process requirements of each cookie factory are different, so we provide comprehensive customized services: from scale size to material selection, from communication protocol to peripheral configuration, we can flexibly adjust according to customer needs to ensure that the equipment is integrated into the existing production line.