Grain and oil factory packaging machine back-end weighing alarm printing drum scale manufacturer

Grain and oil factory packaging machine back-end weighing alarm printing drum scale manufacturer

Giant Ding TianhengJT-H8Electronic scale features:

Display:LEDRed digital tube/LCDLCD backlight, two options for you to choose from;

Weighing instrument size:265mm*105mm*145mm；

Unitkg/g/lb(kilogram/gram/pound)Free conversion of three commonly used international units;

Basic functions: reset, peeling, gross weight, net weight, accumulation, built-in alarm, weight memory, automatic average value, automatic shutdown, battery voltage, power-saving function, etc;

Power supply mode: dual-purpose DC/AC type;

power supplyAC 220VPower cord (with built-in battery);

structureABSPlastic casing, long service life;

Load capacity: Can be connected4a350Ω sensor;

Key:6key(Membrane keypad)， 防水性高；

communication interface:optionalRS232Communication interface,RS485Communication interface, Bluetooth communication interface, relay signal output,4~20maAnalog output,modbusCommunication protocol, direct access window,USBCommunication serial port is optional;

Grain and oil factory packaging machine back-end weighing alarm printing drum scale manufacturer

Giant Ding TianhengJT-H8Advantages of electronic scales:

*It has the possibility of built-in alarms and can be set with three-stage alarm functions (upper limit, lower limit, qualified three-stage alarm)

*It has functions such as automatic calibration, zero point tracking, weight memory, and automatic averaging;

*It has functions such as weight counting, cumulative weight, weight memory, and easy counting;

*Equipped with animal scale function;

*When there is insufficient power, there is a clear low voltage display;

*The weighing instrument adoptsABSPlastic casing, long service life;

*large-scaleLEDdisplay screen/LCDLCD backlit display screen, clear and easy to read;

*The weighing pan adopts304All stainless steel material, exquisite appearance, sturdy and durable;

*6A thin film mechanical button with high waterproof performance;

*The angle of the monitor can be adjusted freely for easy operation;

*Using high-precision sensors, precision1/15,000, internal resolution600,000；

*Optional three color light sound and light alarm, external printer, Bluetooth communicationRS232Communication serial portUSBFunctions such as direct access to windows,

In the mechanical processing industry, from precision screws and bearings to molded gears and molds, the factory packaging of products is the ultimate reflection of brand reputation. However, at the end of the high-speed automated packaging line, human negligence of "missing a gasket" and "missing a component" is difficult to avoid. These seemingly minor errors can lead to customer production line shutdowns, bulk returns, and even loss of important orders, causing incalculable damage to the company's reputation.

Juding Tianheng (Suzhou) Weighing Equipment Co., Ltd. deeply understands the quality management pain points of mechanical processing plants and specializes in creating an "intelligent drum electronic scale for box leakage detection" for the back-end quality inspection of packaging machines. This system integrates high-precision online weight inspection, intelligent sound and light alarm, and seamless assembly line docking, serving as the tireless "quality iron guard" at the end of your production line, achieving 100% automatic weight verification of each box of products leaving the factory, bidding farewell to the traditional inefficient and unreliable era of manual sampling.

Directly targeting the core pain points of packaging in mechanical processing plants, providing one-stop solutions

Pain point one: Multiple varieties and small parts are missing and difficult to detect with the naked eye

A box of products containing hundreds of parts, if one or two are missing, manual inspection is like searching for a needle in a haystack, with extremely low efficiency and inevitable visual fatigue.

Solution: Adopting high-precision weighing sensors (with an accuracy of up to 1/15000), which can sensitively capture small weight changes caused by the absence of individual small parts. Whether it's missing a screw or a missing pin, it can't escape its' magic eye '.

Pain point 2: The efficiency of the packaging line does not match the pace of quality inspection

Manually moving boxes to fixed weighing platforms can disrupt the logistics rhythm and become a bottleneck in production line efficiency.

Solution: Seamless connection of drum design. The equipment can be directly embedded into the conveyor line at the back of the packaging machine, and the packaging boxes are automatically weighed during circulation without stopping or handling, ensuring smooth operation of the entire line and increasing efficiency by over 50%.

Pain point three: Quality issues cannot be intercepted and traced in real time

When missing items are discovered, they often become batch accidents, making it difficult to quickly locate the problematic batch and lacking data support for root cause analysis.

Solution: Instant alarm and data recording. The system can preset the standard weight and reasonable tolerance range for each box of products. Once the weight is detected as unqualified, it will immediately trigger a high decibel buzzer and a prominent three color light (red light) alarm to achieve real-time interception. At the same time, all weight inspection data can be uploaded to a computer through RS232/485 communication interface, or exported as reports through USB storage, making it easy to achieve precise traceability.

Durable and sturdy, suitable for the machining workshop environment

Industrial grade structure: The scale body is made of thickened carbon steel or all stainless steel material, which has strong load-bearing capacity and impact resistance, and can easily cope with frequent crushing and impact of heavy parts boxes.

Roller drive: Stainless steel rollers ensure smooth transportation of boxes, without jamming or damaging packaging.

Deep customization to meet your complex needs

We provide professional manufacturer customization services to ensure that the system is compatible with your production line:

Range and size: Customize the most suitable drum surface size and maximum weighing based on your part box size and single box weight.

Accuracy and sensitivity: Optimize system sensitivity for the slightest possible missing installation (such as a gasket) to ensure accurate detection.

System integration: Expandable automatic removal device (such as pneumatic push rod) to achieve automatic sorting of non-conforming products; And it can be integrated with your MES system to achieve data-driven management.