Time TH608 Image Processing Automatic Brinell Hardness Measurement System

1、 The common problems of low efficiency and reading error in Brinell hardness measurement.

The main reason for low testing efficiency is that after completing the test, the sample is taken off the workbench for measurement and the indentation position is found again, which wastes a lot of time.

The main reasons for reading errors are:

1. There is an error in identifying the characteristic points of the indentation edge;

2. Visual discrimination and reading errors;

3. Poor surface quality of the workpiece causes reading errors;

4. The reading microscope indicates insufficient ambient light.

2、 Time Company provides you with successful solutions:

TH608 Image Processing Automatic Brinell Hardness Measurement System.

*The turret structure system: Firstly, the user can customize the hard alloy indenter, test force, and holding time that match the measurement target before starting the test. After the measurement is completed, there is no need to move the workpiece. The CCD directly captures the indentation image, and the data is automatically processed by the computer to eliminate the fatigue and reading error caused by manual reading. The entire measurement process is highly efficient, and indentation measurement can be completed within one second.

The image processing automatic Brinell hardness measurement system utilizes the world's digital imaging technology to automatically search for pixels that match the characteristics of the indentation on the indentation image, perform high-speed analysis, and automatically read. The multi time system will measure 800 diameters for the same indentation to ensure high accuracy and repeatability.

The image processing automatic Brinell hardness measurement system breaks through the limitation of traditional indentation reading technology that can only measure surface smooth images, enabling the system to be used normally in industrial workshop environments and workpieces. Automatically measure standard block indentation, shaded indentation, background blurred indentation, and elliptical indentation.

IIITime TH608 Image Processing Automatic Brinell Hardness Measurement SystemTechnical features:

1. High testing efficiency: After completing the test, there is no need to take the sample off the workbench. The automatic measurement can be directly positioned by manually rotating the tower, saving a lot of work time.

2. Optical system: The optical lens can be used for indentation measurement of different diameters.

3. Digital imaging: 1.3 million industrial grade digital camera, high-resolution 1280X1024.

• Lighting power supply: 220V AC power supply or rechargeable battery.
• Measurement range: The indentation range can be measured from 1.2mm to 6mm.
• Measurement speed: Generally, the automatic measurement time is less than 1 second.
• Measurement methods: automatic measurement, diagonal measurement, three-point measurement, and quadrilateral measurement are optional.
• Automatic measurement: The technology of automatic reading indentation, accuracy and repeatability meet the standards.
• Fast measurement: The automatic reading time of the indentation is less than 1 second.
• Wide applicability: It can automatically measure standard blocks and indentation, with a wide range of applicability.
• Professional design: A professionally designed optical system with clear imaging and guaranteed reading accuracy.
• Powerful function: Automatically calculate large, small, mean, and variance.
• Adhere to standards: System development follows the standards ISO6506 and GB231.1-3.
• Independent research and development: With complete intellectual property rights, software and systems can be customized according to customer requirements.
• Measurement accuracy: For standard block indentation, the automatic measurement error is less than± 1%, compliantStandard ISO6506 requirements.
• Repetition accuracy: For the same indentation, multiple measurements with a repetition error of less than± 1%, in compliance with the standard.
• Users can choose between Chinese and English operating software.

4、 Measurement interface

5、 Operators can perform real-time on-site measurement result queries.

6、 Convenient and accurate hardness block calibration function.

7、 Has exceptional tolerance for surface roughness under test.

8Time TH608 Image Processing Automatic Brinell Hardness Measurement SystemTechnical Parameter

9、 Configuration List