Fully automatic small and medium-sized glass bottle mineral water production line equipment, mineral water production line production process: raw water → raw water tank → raw water booster pump → quartz sand filter → activated carbon filter → cation softener → precision filter → high-pressure pump → reverse osmosis host → production water → ozone generator → pure water tank → filling system → trademark system → packaging system → palletizing system
Fully automatic small and medium-sized glass bottle mineral water production line equipment
1、 The complete set of water production equipment for 500ml bottled purified water, Nongfu Spring mineral water production line, consists of a water treatment system, automatic bottle blowing machine, wind conveyor line, cap sterilization machine, cap cleaning machine, three in one bottle flushing, filling and capping machine, blow dryer, labeling machine, inkjet printer, palletizer, winding machine, solid bottle conveying system, box conveying system, electrical control system, etc. Optional equipment: automatic bottle sorting machine or manual bottle sorting system, full/semi-automatic bottle washing machine, labeling machine, cardboard packaging machine, nitrogen adding machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 500ml PET bottles).
A high-tech filling equipment that integrates microcomputer (PLC) programmable control, photoelectric sensing, and pneumatic execution. This model is specifically designed for filling bottled water. Filling measurement, no bubbles, no dripping. Suitable for filling various bottle types (including irregular bottles) ranging from 50-1000ml.
2、 Design of Filling Machine for Nongfu Spring Mineral Water Production Line of 500ml/Bottled Purified Water Complete Water Production Equipment
The bottle filling machine is suitable for filling containers of different specifications and can switch filling specifications within minutes.
Short filling cycle and high production capacity.
Changing the filling specifications does not require adding spare parts, only adjustments can be made to complete it.
Users can choose the filling quantity based on their production capacity to determine the number of filling heads.
Touch operated color screen, which can display production status, operating procedures, filling methods, etc. The screen is intuitive, the operation is simple, and the maintenance is convenient.
Each filling head is equipped with a bottle stopper to ensure accurate alignment of the injection material.
3、 Filling method of Nongfu Spring mineral water production line for 500ml/bottle purified water complete water production equipment
The design adopts a linear grouping method for bottle entry and exit, which expands the filling function. Containers of various shapes can be effectively filled in this equipment.
The selected gas filling valve ensures no dripping or salivation during the filling process.
Powerful PLC software support enables ideal filling operations.
Human machine friendly interface, all operations are completed on the touch sensitive color screen.
4、 Measurement Control of ZYL-XPS2000 Nongfu Spring Mineral Water Production Line for 500ml/Bottled Purified Water Complete Water Production Equipment
Fixed channel parameters are used for filling, and filling time is controlled to achieve different measurements of filling.
The filling time of the pneumatic valve can be set to 0.01 seconds, which can control the measurement degree within ± 1% error range, reduce unnecessary material loss, and improve user economic benefits.
The measurement of each filling head can be adjusted separately to achieve consistency in filling measurement.
This machine is set with bottle feeding technology program, no bottles, and no filling if the counting is not accurate. Filling only starts when the number of bottles recorded by the counter matches the set number of bottles to be filled.
The filling amount can be initially adjusted to the desired filling amount, and then fine tuned to achieve the desired filling measurement accuracy.
The mineral water production line consists of the following three parts:
① Water treatment system: quartz sand, activated carbon, sodium ions, ultrafiltration, hollow fibers, ultraviolet sterilization.
② Blow molding and filling system: blow molding machine, bottle sorting machine, capping machine, filling machine, lamp inspection equipment. 、
③ Mineral water packaging system: inkjet printer, blow dryer, labeling machine, film wrapping machine, palletizer.
Fully automatic small and medium-sized glass bottle mineral water production line equipment