Fully automatic filling equipment for small and medium-sized tea beverage production lines

Fully automatic filling equipment for small and medium-sized tea beverage production lines. Suitable products include peanut milk, soy milk, fruit juice, tea beverages, functional beverages, etc. It is also used for filling and producing non carbonated beverages such as pure water and mineral water. Suitable containers include PET bottles and glass bottles with various capacities and shapes ranging from 200-2000ml. Filling system: pressure filling. Production capacity: 5000BPH -24000BPH

　　Fully automatic filling equipment for small and medium-sized tea beverage production lines

Shared products: peanut milk, soy milk, fruit juice, tea drinks, functional drinks, etc. Beverages can also be used for filling and production of non carbonated beverages such as pure water and mineral water. Shared containers: PET bottles and glass bottles of various capacities and shapes ranging from 200-2000ml. Filling system: pressure filling. Production capacity: 5000BPH -24000BPH

1. The whole machine adopts stepless frequency conversion speed regulation PLC control, which is easy to operate and maintain

2. All parts in contact with liquids are made of stainless steel, ensuring cleanliness and hygiene; The sealing components are all inlet components, which meet the requirements of food hygiene

3. The rotary bottle flushing system is fully automatic from bottle feeding to bottle clamping and shelving, flipping and synchronously spraying inside the bottle, until draining and discharging the bottle. It has the function of not opening the valve or flushing without any bottle.

4. Adopting the principle of pressure filling with a card bottle mouth, coupled with the positioning function of the valve core, the center of the mold is correct, ensuring the correct sealing between the bottle mouth and the filling valve mouth, filling the liquid level, and minimizing liquid loss.

5. Using magnetic torque to twist the cap, high-energy magnets transmit torque, adjustable torque size, suitable for various plastic bottle caps.

6. The centralized or automatic refueling and lubrication system, as well as the fully open protective structure design, are particularly convenient for use and maintenance.

7. Improve the CIP cleaning system of predecessors to comprehensively clean and disinfect the inner walls of all containers and pipelines before and after homework.

(1) Water treatment section

Explosion pool → quartz sand filtration → activated carbon filtration → precision filtration → primary reverse osmosis leakage → ultraviolet sterilization → aseptic storage

(2) Raw material processing section

Raw materials → soaking → cleaning → rough grinding → fine grinding → slurry separation → filtration

(3) Adjustment scale chemical section

Mixing (mixing tank) → Ultra high temperature instantaneous sterilization → Vacuum degassing → Homogenization → Aseptic storage

(4) Filling, sterilization and packaging section

Filling → secondary sterilization

(5) CIP cleaning section

The CIP cleaning system is used to clean the pipes and cans of the entire green tea beverage production line. The main function is to keep the production line always in a smooth state!

The entire equipment production and processing process provided by Zhangjiagang Keyuan Machinery meets the requirements of food production, and all departments in contact with materials use stainless steel materials. We can provide on-site installation and technical training, and implement a turnkey project.

1. Raw material processing stage

First, screen the peanuts, remove moldy and spoiled particles, wash them clean with water, and remove impurities.

Afterwards, the cleaned peanut kernels will be softened with alkaline solution. Soak in a weak alkaline solution with a pH value of 7.5-8.5 for 2-10 hours. The soaking time depends on the temperature, and the peanut kernels should absorb enough water.

Then discard the colored soaking solution, replace it with a new alkaline solution, heat it to boiling, and discard the colored solution. Remove the red color and bitter taste from peanut kernels, while also inactivating the lipoxygenase in peanut kernels. Prevent fat oxidation from affecting the taste of beverages.

2. Grinding stage

Use a grinder to crush and destroy peanuts, pay attention to adjusting the fineness to 0.05 millimeters, so as to produce suspended particles that are as evenly distributed as natural milk. The amount of water added during grinding is generally 10-20 times the weight of the dried peanut kernels. It is a hot dilute alkali solution at 70-90 degrees Celsius. At this stage, our company's colloidal mill can be used to crush and destroy peanuts!

3. Separation and slag removal stage

Wash and stir the separated peanut residue with hot water above 80 ℃ for separation, repeat twice or three times, and extract the remaining water-soluble protein from the residue to improve the quality and utilization rate of peanut lotion. The multiple filtrates are combined and mixed evenly to form peanut lotion. At this time, the pH value is about 6.8-7.1. In this stage, slurry residue separator is usually used to separate peanut residue, leaving only peanut lotion.

4. Sterilization and disinfection stage

Heat the separated peanut lotion to boil. When the temperature reaches 80 ℃ and the liquid surface bubbles slightly, remove the foam with a spoon. When the temperature reaches 94-96 ℃, the liquid surface turns over and lasts for 1-2 minutes to achieve the purpose of sterilization and disinfection. At this stage, our company's sterilization equipment can be used to sterilize peanut milk.

5. Homogenization stage

Add sweeteners, thickeners, emulsifiers, and other ingredients to the boiled peanut slurry, and also add an appropriate amount of nutrient fortifiers, and then homogenize The homogenization temperature is between 70-90 degrees. The homogenized peanut milk is immediately canned and stored at 4 ℃. At this stage, our company's high-pressure homogenizer can be used.

1. Composition of PET bottle production equipment: including water treatment system, raw fruit processing system, blending system, automatic bottle blowing machine, wind conveyor line, UHT ultra-high temperature sterilization machine, capping sterilization machine, capping and cleaning machine, bottle flushing, filling and capping three in one machine, bottle pouring sterilization machine, bottle cooling machine, blow drying machine, labeling machine, coding machine, palletizing machine, wrapping and entangling machine, solid bottle conveying system, box conveying system, electrical control system, etc. It is a complete set of filling and packaging production lines. Optional equipment: automatic bottle sorting machine or manual bottle sorting system, fully/semi automatic bottle washing machine, fully automatic bottle unloading machine, bottle warehouse, labeling machine, carton packaging machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 500ml PET bottles).

2. Composition of canned packaging equipment: a complete set of filling and packaging production lines including water treatment system, raw fruit treatment system, blending system, fully automatic can unloading machine, can flushing machine, filling and capping machine, UHT sterilization machine, cold can machine, storage tank platform, inkjet printer, liquid level detection machine, shrink film packaging machine, solid tank transportation system, electrical control system, etc. Optional equipment: cardboard packaging machine, etc. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 1000 cans/hour to 30000 cans/hour (calculated based on 355ml cans)

3. Composition of glass bottle equipment: It includes a complete set of filling and packaging production lines, including water treatment system, raw fruit treatment system, blending system, bottle washing machine, bottle preheating machine, UHT ultra-high temperature sterilization machine, capping machine, filling and capping machine, bottle pouring sterilization machine, cold bottle machine, labeling machine, coding machine, packing machine, palletizing machine, wrapping and entangling machine, solid bottle conveying system, box conveying system, electrical control system, etc. Optional equipment: If it is a new bottle, a fully automatic bottle unloading and stacking machine can be selected. Production capacity: Our company has formed a complete series of product lines, with a supply capacity ranging from 2000 bottles/hour to 36000 bottles/hour (calculated based on 250ml glass bottles).