Fully automated glass bottle mineral water filling machine for drinking water equipment

Fully automated glass bottle mineral water filling machine for drinking water equipment. This set of bottled mineral water production equipment adopts ultrafiltration membrane components for mineral water production equipment and a three in one small bottle filling machine. The three in one filling machine in the bottled mineral water production equipment has 3000 bottles/hour, 5000 bottles/hour, 8000 bottles/hour, 12000 bottles/hour, and the entire bottled mineral water production line equipment is automated production

　　Fully automated glass bottle mineral water filling machine for drinking water equipment

The bottled mineral water equipment produced by Zhangjiagang Keyuan Machinery Co., Ltd. combines the water quality of mineral water in China and the characteristics of bottled mineral water equipment, and independently produces and develops a complete set of bottled mineral water production equipment. The specific situation is as follows:

Equipment collection flushing Filling Sealed in one, suitable for various types of purified water mineral water. Fruit juice beverage. Production of tea beverage filling. After simple adjustment of some components, this machine can also be used for the filling and production of pure water and mineral water. Adopting microgravity negative pressure filling technology for faster filling stable. Accurate, the equipment is equipped with a complete reflux system to avoid secondary contamination and oxidation of beverages; It can meet the requirements of hot filling technology below 95 ℃ and is equipped with a CIP cleaning system, which can clean liquid contact areas such as liquid cylinders and pipelines; Adopting advanced technologies such as human-machine interface touch screen control, PLC computer control, and frequency converter control.

One The principle and characteristics of the three in one filling machine:

1. The body structure is good, the control system is complete, the operation is convenient, and the degree of automation is high.

2. The parts in contact with the material are made of stainless steel, which is hygienic and easy to clean.

3. Adopting an efficient lid management system with comprehensive feeding lid technology and protective devices.

4. Equipped with overload protection device, it can effectively protect the machine equipment and operators.

5. The control system includes devices such as automatic control of material water level height and automatic stopping of stuck bottles.

6. Adopting a hanging filling method, different bottle types and thicknesses can be used.

7. The host adopts variable frequency band control, which can easily adapt to the speed regulation of production capacity.

8. Micro electric data control, stable performance, making operation simple and more user-friendly.

9. The cylinder is used for filling power, with high productivity, simple structure, and easy maintenance.

10. The capping part is equipped with an automatic sliding device, and the tightness of the capping is appropriate.

11. The steam water mixture adopts high-strength atomization and pressure degradation at room temperature mixing method, which can achieve the ideal steam content effect without freezing.

12. Innovative design, filling carbonated beverages or non carbonated beverages without interference, both can achieve ideal results.

II CGF type three in one filling machine product workflow:

The CGF type three in one filling machine is independently developed by Wenzhou Kexin Light Industry Machinery Co., Ltd., combined with advanced technology from domestic and foreign manufacturers. Through continuous innovation and practice, the stable output of this model reaches 10000 bottles per hour, and can reach up to 12000 bottles.

　　1. Bottle flushing section:The bottle is rotated by the dial and sent to the bottle flushing mechanism, and the bottle clamp is opened to clamp the bottle mouth. The bottle clamp is flipped 180 ° by the guide rail to make the bottle mouth downward. The Hangzhou Southern Special Pump pumps pure water to the water distribution tray of the bottle flushing machine, achieving high-pressure flushing of the inner wall of the bottle from bottom to top, with a flushing time of about 3-5 seconds. After flushing is completed, rotate counterclockwise 180 ° to put down the bottle, and transition from the rotating dial to the filling section. The entire bottle flushing mechanism is welded with SUS304 stainless steel Assembled together. The bottle clamp adopts an integral structure, and each bottle clamp is made of a single piece of stainless steel material processed by a machining center. Each screw adopts Taiwan, China TONG Dongming. The mechanical part adopts copper casing to increase wear resistance.

　　2. Filling section:Filling is composed of several filling valves. After the bottle rotates into the filling section, the upper cam of the filling valve controls the lifting and lowering of the filling valve. When the filling valve descends, the valve opens for filling; When the filling valve is raised, the valve closes. The filling mechanism adopts a micro negative pressure filling method. The advantage of this method lies in the liquid level, whether the filling volume is 250ml or 1500ml, it can achieve full filling. So this CGF type three in one machine can not only be used for watering, but also for pouring beverages such as fruit juice. This filling valve adopts a juice filling valve, which is made of SUS304 stainless steel material and meets drinking water standards.

　　3. Sealing part:The capping part is composed of a magnetic torque capping head and a capping machine mechanical unit. The mechanical structure parts are made of copper material, which is wear-resistant, heat-resistant, and has low noise characteristics. The fast speed of the capping part can reach 15000 to 18000 bottles per hour. The overall design of the capping head is relatively large, and it can work with lids of different sizes, with a maximum diameter of 40mm. The capping head is designed as a magnetic separation torque type, suitable for different sizes Adjust the torque of covers with different threads. The adjustment method is convenient and simple, just adjust the position of the torque screw. The main feature of this capping machine is the grab type capping. After the photoelectric switch detects the bottle, the signal is transmitted to the PLC computer system, and the lower cap device places the cap. After the cap head grabs the cap, the bottle is sealed. PLC computer control has achieved advantages such as no bottle, no lid, no bottle, no lid, and automatic shutdown without lid.

　　4. Liding device:This capping device uses a rotating capping method, with a speed of up to 20000 bottles per hour. The lids are stored in the lid hopper, and the motor drives the internal rotation to arrange the lids in an orderly manner and deliver them to the lid outlet. The outlet is designed with a "3" character, which can remove the reverse cover that appears in the lid. When the reverse cover is sent to the outlet, the cover passes through the "3" groove and is blown out by compressed air before being sent back to the lid hopper.

　　5. Control cabinetOperate the electrical control cabinet for the entire production line. All individual devices can operate in the control cabinet stop it.

Zhangjiagang Keyuan Machinery Co., Ltd. can undertake the following projects:

1. Complete production line for hot filled beverages ranging from 2000 bottles to 36000 bottles per hour

2. 2000 bottles per hour -36000 bottles of mineral water Pure water production line

3. 2000 bottles per hour -36000 bottles of carbonated beverage production line

4. 100 barrels per hour -1500 barrels, 3 gallon. 5-gallon barrel drinking water production line

5. 2000 cans per hour -36000 cans of canned beverage production line (plant protein beverage, tea beverage, functional health beverage, canned beer production line)

6. Production line for 2000-36000 bottles of dairy beverages per hour (milk production line, yogurt production line, fresh milk production line, pasteurized milk production line)

7. 2000 bottles per hour -36000 bottles carbonated beverage production line (glass bottle carbonated beverage production line. PET carbonated beverage production line) Production line for soda cans and carbonated beverages

8. 2000 bottles per hour -36000 bottles of alcohol production line (beer production line (glass bottles, cans) Baijiu production line Huangjiu production line Medicinal liquor production line Wine production line Health wine production line, etc

9. Various water treatment equipment RO reverse osmosis UF ultrafiltration equipment

10. Various beverage equipment such as mixing tanks, hot and cold tanks, sandwich pots, fermentation tanks, mixing tanks, bottle filling and sealing machines, heat shrink packaging machines, labeling machines, sterilization pots, sterilization machines, etc.

11. Plate and tube UHT devices CIP system.

12. Turnkey project for the entire factory.