Aseptic Bag in Box (BIB) Filling Machine

The bag in a sterile box (BIB) filling machine is a semi-automatic device specifically designed to fill liquid products into pre disinfected sterile bags under sterile conditions, ensuring product hygiene and safety and extending shelf life. Aseptic BIB filling machines can be divided into single head and double head types according to the number of filling heads, and are widely used in industries such as food, medicine, and cosmetics.

　　1、 Equipment Introduction

　　Aseptic Bag in Box (BIB) Filling MachineIt is a semi-automatic equipment specifically designed to fill liquid products into pre disinfected sterile bags under sterile conditions, ensuring the hygiene and safety of the products and extending their shelf life. Aseptic BIB filling machines can be divided into single head and double head types according to the number of filling heads, and are widely used in industries such as food, medicine, and cosmetics.

　　2、 Scope of application

Fruit juice, pulp, and jam: such as NFC fruit and vegetable juice, concentrated fruit juice, jam, etc., can be filled at low temperatures to effectively preserve the nutritional content and flavor of the product.

Dairy products, such as milk, yogurt, dairy beverages, etc., can increase the concentration and shelf life of the product.

Syrup and additives: such as syrup, emulsifier, thickener, etc., can efficiently remove moisture and increase product concentration.

Edible oils, such as olive oil, peanut oil, etc., ensure the hygiene and safety of the products.

Other foods: such as wine, medicine, concentrated seasonings, etc.

　　3、 Equipment features

System composition: The equipment consists of eight major systems: aseptic filling, weight measurement, CIP self-cleaning, SIP self disinfection, temperature regulation, human-machine interface and PLC control, roller conveying, and operation platform.

High filling accuracy: Using German Cologne or E+H flow meters, the measurement is stable, the accuracy is high, and the filling error can be ≤ 0.5%.

Efficient filling system: High degree of automation, single person operation, bag removal completed within 2 seconds after filling. The BIB dual head aseptic filling machine alternately and continuously fills to prevent material reflux, avoid repeated sterilization affecting product taste and quality, and improve the utilization rate of the sterilization machine.

Strong universality: After a brand new upgrade, the equipment now supports two types of bags, which can be quickly switched by simply changing the mold. It has strong universality and can flexibly adapt to various production needs.

Aseptic environment guarantee: The sterile room is sterilized by steam, maintaining a positive pressure environment of 90-100 ℃ to prevent external air from entering. The temperature detector monitors in real-time, and when the temperature is too low, the equipment automatically stops filling and alarms.

Easy to clean: equipped with CIP self-cleaning system and SIP self disinfection system, one click button operation, the equipment can be cleaned and disinfected without disassembly, easy to operate and maintain, ensuring the cleanliness and normal operation of the equipment.

Filling safety design: The filling head is equipped with a cap removal confirmation system to ensure that the sterile cap is correctly removed before automatic filling, preventing contamination of the sterile room by products.

Efficient production: Equipped with a drum type automatic bagging device, it greatly saves labor costs, significantly improves production efficiency, and effectively meets the requirements of large-scale production.

Condensed water discharge: The filling room adopts a vacuum system to suction and discharge condensed water and dirt.

Material standard: The equipment frame is made of SUS304 stainless steel, the pipes and valves in contact with the material are made of 316L stainless steel, and the filling hoses comply with FDA certification.

　　4、 Technical parameters

Flow range: ≤ 0.5-5T/H

Filling accuracy: Filling volume ± 0.5%

Bag mouth requirements: regular mouth/butterfly mouth (customized as needed)

Filling capacity: 200-450 bags/H (based on 2L bags)

Compressed air demand: 6-8 bar, 18m ³/H

Food steam demand: 2-4 bar, 60Kg/h

Installed capacity: 2kw, 380VAC~50HZ

　　5、 Technology upgrade point

1. Upgrading the bagging method: The original front bagging method has been upgraded to a roller sliding bagging method, which significantly improves the convenience of operation and also increases work efficiency by about 25%.

2. CIP working mode upgrade: The original manual takeover CIP mode has been upgraded to one click automatic CIP mode, which simplifies the operation method of the equipment and reduces the difficulty for operators in the handover process.

3. Flow calculation algorithm upgrade: A more reasonable flow calculation method has been adopted, enabling the equipment to adapt to a wider range of feed flow rates and compressed air pressure, thereby effectively improving the accuracy of filling.

4. Maintenance upgrade: All operating components of the equipment have been upgraded without maintenance, which not only reduces maintenance costs but also reduces maintenance complexity.

　　6、 Operation process of sterile bag in box (BIB) filling machine

Power on → Set filling volume → Manual bagging → Start switch → Automatic operation [Robot arm automatic bag clamping → Automatic lid removal → Automatic lid removal → Automatic weighing and filling → Automatic lid removal → Automatic capping → Automatic bag removal]

　　Aseptic Bag in Box (BIB) Filling MachineIt is a specialized production equipment for liquid box bag products. The equipment has a compact and flexible structure, and the PLC control system is easy to operate. Only one operator is needed to complete the filling production.

1. Equipment parameters can be customized as needed, with the flexibility to set them between 2L-30L.

2. It mainly consists of a touch screen, equipment switch, emergency stop device, and filling components.

The entire production process of 3. is controlled by a PLC program control system, with a touch screen for flexible operation. The entire process is simple and clear, and only one operator is responsible for the upper and lower bags of each machine to complete the filling production.

4. The equipment is made of SUS304 stainless steel and food grade plastic pipes, and the filling platform can be directly cleaned with water.

5. The filling volume can be quickly set according to production needs in the control system, and the equipment uses a flow meter for precise measurement, with a filling accuracy error within ± 0.5%.

6. Open lid design ensures more reliable and stable operation of the equipment

7. Visual design is more aesthetically pleasing

8. It can automatically complete bag clamping, opening, quantitative filling, and capping actions, with one click intelligent operation.

9. Compact structure, occupying approximately 0.5 square meters, and flexible mobility.

10. Electric and pneumatic components adopt Siemens control system, Schneider electrical configuration, etc. Ensure low failure rate, reliable performance, and long lifespan

6、 High quality accessories

The supporting equipment of Shanghai Chengxun comes from high-quality brands in the industry, such as Spirax valves, Delixi transformers, Siemens PLC programs, Wilton diaphragm pumps, E+H flow meters, Schneider electrical control components, etc. High quality accessories can ensure stable and long-lasting operation of each device.

　　7、 One stop customization service

Shanghai Chengxun provides full cycle customized services for fluid food processing projects: sending a professional team to understand the customer's business, survey the site, analyze materials, and plan the factory according to production capacity at the beginning; Subsequently, the R&D team used 3D modeling to design customized equipment, selected high-quality materials and high-precision processing, and delivered them after multiple tests met the standards; When the equipment arrives, the installation team will construct according to the drawing. After installation, the commissioning engineer will conduct commissioning and train the operators; 24-hour after-sales response, sufficient spare parts to ensure equipment operation.

8、 Professional and efficient team

Shanghai Chengxun has a cross functional team covering sales, procurement, design, manufacturing, quality control, and scheduling.

Sales accurately grasp demand, procurement strictly controls materials, designs carefully planned plans, manufactures products according to standards, quality controls the entire process, and schedules to ensure project progress. Each department closely cooperates with a sense of responsibility and follows up on the entire process from consultation to delivery. In the face of industry changes, the team continues to learn through training and seminars.

Shanghai Chengxun is committed to ensuring stable operation of products in various projects, taking pride in high-quality products and good customer relationships. We look forward to using our team's professional strength to assist your career development.