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Zhengzhou Ansheng Scientific Instrument Co., Ltd

E-mail
1311327132@qq.com
Phone
18037316198
Address
No. 20 Bosong Road, Jinshui District, Zhengzhou City

Fuzhou Box type Resistance Furnace (Energy saving Type)

NegotiableUpdate on 06/04

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

Fuzhou box type resistance furnace (energy-saving type) is a universal heating equipment. According to their appearance, they can be divided into box furnaces, tube furnaces, crucible furnaces, etc. Muffle furnace is translated from English as Muffle furnace. Muffle means package, furnace means stove, and melting pot means furnace. The common names for muffle furnaces in China are as follows: electric furnace, resistance furnace, Maofu furnace, and muffle furnace. Muffle furnace is generally a high-temperature furnace provided for laboratories, with different names. The products referred to are of the same category and are collectively referred to.

Product Details

Fuzhou Box type Resistance Furnace (Energy saving Type) Operation Detailed Process Guide

Preparation before opening the furnace

1. Check if the electrical components are functioning properly, if the furnace casing is properly grounded, and if there is a short circuit or open circuit in the electric heating element

Elephant.

2. Check whether the furnace door lifting mechanism is flexible, whether the lubrication condition is good, and whether the safety protection device is in good condition.

3. Check if the thermocouple and control instrument are functioning properly.

4. Check if auxiliary equipment (such as quenching tanks, cooling systems, etc.) and process equipment are functioning properly.

5. Organize the workspace in front of the furnace, open the furnace door to check if there are any workpieces inside, and wait for everything to be normal before opening

Furnace.

Furnace operation

1. Adjust the instrument to the specified temperature of the process, turn on the instrument switch, and turn on the power supply.

2. New furnaces or furnaces that have undergone major repairs should be heated according to the baking process specified in the equipment manual.

3. After the workpiece is loaded into the furnace, the operator should regularly check the working condition of the instrument, usually every 20-30 minutes.

4. In case of equipment accidents, the power supply of the equipment should be immediately cut off and promptly reported for handling.

5. When shutting down the furnace, first cut off the power supply of the equipment.

Precautions for operation and maintenance:

1. The furnace temperature shall not exceed the high operating temperature specified by the equipment. The loading capacity shall not exceed the maximum capacity specified by the equipment

Load capacity.

2. When the workpiece is loaded into the furnace, it must not come into contact with the electric heating element, and there should be a distance of more than 50mm between them. Workpieces that are damp or contain corrosive substances shall not be loaded into the furnace.

3. When loading the workpiece into the furnace, the power must be cut off, and the workpiece should be handled with care to prevent damage to the partition of the electric heating element

Or the furnace wall, try to minimize the collision of workpieces.

4. Thermocouples and temperature control instruments in operation on site should be calibrated on schedule.

5. The chamber of the box furnace should be kept clean, and the cold furnace should be cleaned regularly, especially for the oxide scale and iron that fall under the furnace bottom plate

Chips and other debris must be removed to avoid affecting the burning of the electric heating element.

6. When someone enters the furnace for repair or cleaning, the power must be cut off first to support and fix the furnace door, and there must be

Warning signs to ensure safety.

7. The composition of the quenching agent should be analyzed regularly or the cooling capacity of the quenching oil should be tested. The quenching oil tank should be regularly cleaned of impurities such as bottom oil slag, oxide scale, carbon black residual water, etc. Conditional filtering once every quarter. Water cannot enter the oil tank. The dual liquid quenching oil tank should be separately set up. The temperature of the oil tank should not exceed the ignition point to avoid causing a fire.

Specification parameters:

model	AS-1400
Temperature parameters	1400℃
Voltage AC	220V/380V
rated temperature	1400℃
Long term working temperature	1350℃
Uniformity of temperature field inside the furnace	±5℃ (depending on the size of the heating chamber)
Temperature measuring components and temperature measuring range	Platinum rhodium platinum S temperature measurement range 0-1700 ℃
Program curve segment	30 paragraphs
heating rate	1 ℃/h-40 ℃/min, recommended 20 ℃/min
Heating element	Elema
Thermal insulation material	Imported high-purity alumina fiberboard
Cooling method	Double layered furnace shell, air-cooled
Furnace body temperature	≤ 50 degrees
Warranty scope and duration	The electric furnace comes with a one-year free warranty, and the heating element is not covered by the warranty (natural damage within three months can be replaced free of charge)
Customer selection	1. Crucible, box bowl, corundum furnace pad/silicon carbide pad 2. RS485 communication, computer control software and hardware 3. Touch screen controlled temperature controller 4. Paperless recorder 5. Increase exhaust ports 6. Consumables: Heating elements, temperature measuring components 7. Increase observation ports and endoscopes

Furnace specifications:

specifications	Furnace dimensions (depth, width, height mm)	voltage	Power kw	PID instrumentControl accuracy
A	100x100x100	220	1	±1
B	150X100X100	220	1.5	±1
C	200X150X150	220	2	±1
D	300X200X120	220	4	±1
E	200×200×200	220	6	±1
F	300×200×200	220	8	±1
G	300X250X250	220/380	8	±1
H	300×300×300	220/380	10	±1
I	400X250X160	220/380	8	±1
J	400×300×300	220/380	12	±1
K	500×300×200	220/380	15	±1
L	500×300×300	380	18	±1
M	500X400X400	380	20	±1
N	500×500×500	380	25	±1
U	800×500×500	380	40	±1
V	1200×500×500	380	85	±1
W	1200×800×800	380	110	±1

Fuzhou Box type Resistance Furnace (Energy saving Type)Special furnace dimensions can be customized according to customer requirements!

The correct operation process of high-temperature box type resistance furnace

The specific process operation of the box type resistance furnace is as follows:

1. Check the "shift handover record" before starting work.

2. Operators should wear the prescribed protective equipment and be familiar with the "safety operating procedures".

3. Check the lubrication condition of the axle and slide rail of the furnace door opening mechanism.

4. Check the installation and fastening of the furnace lining, resistance wire, and thermocouple lead out rod, and verify if the instruments are functioning properly.

5. Check that the resistance wires at the bottom of the furnace, the bottom plate of the furnace, the transmission mechanism of the movable furnace bottom, and the motor lead wires are in good condition.

6. Check the cleanliness of the furnace and clean the oxide scale.

7. Newly repaired furnaces should be dried according to the "process specifications".

8. Cut off the power and proceed with the baking process according to the "process specifications".

9. Close the door of the box type resistance furnace.

10. Insulate according to the "process regulations".

11. Power on heating.

12. Cut off the power after work.

13. Produce the furnace according to the "process specifications".

14. Reinstall the furnace and repeat the above procedure.

When the box type resistance furnace is operated continuously, the "handover record" must be carefully filled out, and the handover must be clearly handed over to the successor in person.

16. Maintain and upkeep the equipment according to the "Equipment Maintenance Regulations".